Ukukhetha isitanki sokusebenza ngokwesilinganiso seelitha kuphela kukunye kwezindlela ezincono ukwenza isikhungo esihambisana nesikhungo sezinkolo, izifutha, noma izinkolo zokuphatha. Isitanki “seelitha 1,000” asikwazi ukuthuma ielitha 1,000 yezinto ezenziwe ukuzokwenzwa ngokubuyisela ngokugcina, futhi isikhungo esisenhlanganeni esilandelwe ngelitha ngamuhla akwazi ukubambisana nesitanki sokugcina ngaphandle kokubona isikhathi.
Ku-Weishu, sithengisa futhi sibekisa amathangkhi okuchaza okwenziwe ngamaphuza njengesiqondiso sezinto zokusebenza zokwakhiwa ngokwesibonelo futhi nesikhungo sokusebenza sokugcina. Ngaphambi kokuthenga isilinganiso sesitanki, isimo, ukuthwasa, ukuchaza noma ukuchitha, futhi amakhontrolu, sizibambisana isitanki nesikhundlwa sesithu futhi isikhungo sokusebenza.
Isibonelo esihle silungile:
Kuphi kwezinto ezenziwe okufanele isitanki ekhululeke noma ekhululeke, futhi kufanele kwenze ngokusheshayo ukuqhubeka nokusebenza kwesikhungo sokugcina?
Impendulo ibonakala ngokwesilinganiso sesikhundlwa, isikhathi sokugcina, isikhathi sokuphatha, ukuchitha, ukuziphatha kwezinhlobo, futhi isikhungo sokusebenza ngomuhla.
Ivolomu yomthwakuli okuyi nominal noma yomthwakuli yonke iyisho i-capacity yomthwakuli wokuphakathi. Ivolomu yokusebenza iyisho i-amount eyakwenzeka ukusebenzisa ngokuzenzakalelayo ngokugcina i-headspace, i-mixing coverage, i-heat-transfer performance, kunye ne-limits yokusebenza ozidingayo ngokweprocesi.
Ivolomu eyakwenzeka kungabizwa ngaphansi kwezi zinto zilandelayo:
Umbala odingekayo uyisibonelo sezinto nezindlela zokwenza. Isilungu esingasemthwakathini nesilungu sesikhumba esinamaphutha kakhulu asingafakelwa ngokuzenzakalelayo ngokufanayo ngaphandle kokuhlola.
Kukhetho lwethanki lethu, sibahlinzisa ubungakanani bethanki yonke kusukela kwezindawo zokusebenza ezipheleleyo ukuze umkhambi abone ukuthi ubungakanani bezinto ezithandakala ukuthi ithanki ibe yizigcino zokusebenza ngokuzimisayo.
Ngaphambi kokubala ithanki, qinisekisa:
Lokhu kubonisa ukuba kuzinini izigaba ezinokwenziwa ngempela. Indawo ekusebenza kuyo ngemihla yezinye izinsuku ezingama-8 ayikho ngemihla yezinye izinsuku ezingama-8 yokuproduka uma ukuvula, ukucwashwa kwe-CIP, ukuguqula amakhanda, nokuvula kuyabusa indawo yezinye izinsuku.
Kukuphatha okokuqala kokuplanwa:
Isivolumu sokusebenza sokugcina = umsindo wendawo emva kweyokuproduka × isikhathi esifunekayo sokugcina isigaba
Uma indawo emva kweyokuproduka iyasebenzisa i-litara ezingama-2000 ngamuhla futhi isigaba esisenzelwe sifuna ukusiza ngemihla yezinye izinsuku ezingama-30, isivolumu sokusebenza sokugcina esifunekayo siyilo:
2,000 L/h × 0,5 h = 1,000 L
Lokhu ke yisifunda sokuphepha. Ukubala kufanele kube kuthathe isikhundla sokusebenza, isiphumo esingasendaweni, ukubambisana kokuphakamisa, indlela yokuthumela, nokholo lokusebenza okuncane.
Umba wokubala waphawula ukuthi isibindi esilandelayo singasekuphumelela ngaphambi kokuphumelela kwesibindi sokuqala. Uma ukuphakamisa, ukuchaza, nokuzimela kude kunezimini ezintathu, umkhumbi onye ungamthola isilungelo sokusebenza ngokuthekwane. Izinketho ziyizindlela zokusebenzisa isibindi esikhulu, ukudala umkhumbi wesibili wekuphakamisa, ukubuyekeza isikhumbu, noma ukunciphisa isilungelo sokusebenza ngokuthekwane.
Isibindi sokuphakamisa singashumayela:
Dongelela lezinye izikhathi ngakumbi kunokusebenza kwesikhathi sokuhlanganisa kuphela.
Isibonelo, umthombo ungahlanganisa ngemizuzu e-20 kodwa kufune imizuzu e-15 ukufaka, imizuzu e-25 ukuchitha, imizuzu e-15 ukuzifunda nokuhlela, imizuzu e-20 ukuthumela, nokuphatha ngemizuzu e-40. Ukugcina isikhumba kakhulu kune-sikhathi sokuhlanganisa esikholini sokuthenga.
Xa ukuprodukha kuyisiphumo sokuguqula ngokushesha kwezinhlangano, ukusebenza kokuchitha nokuhlisa kungaba yisikhathi esihlukene kakhulu kwezinhlangano kanye nezinhlangano zokugcina isikhumba. Isikhumba esikhulu noma kungasebenzi kakhulu ekuchitheni kungathintela isikhathi sokugcina futhi sikhuphule ukuprodukha kusuku.
Ukuphakamisa nokufaka kuyizinhlangano ezinconyelwa, kodwa ukuchitha, ukuchitha kakhulu (UHT), ukuchitha kakhulu, noma ukufaka kungasebenza ngokwenkeleni. Isikhundla sokuxhumana singadinga indlela yokubufa okwenzekile.
Izinhlobo ezintathu eziphathelene ngokwesibonelo ziyi:
Itanki eyodwa isakha umkhakha wokusebenza, ngakho-ke itanki yesibili isakha umkhakha olandelayo. Lokhu kungase kususa ukusebenza kweminye iminyaka uma isikhathi sokusakha sifana nesikhathi sokunika futhi ukuguqula kusakhiwe ngokuphelele.
Itanki yokusakha isakha umkhakha ngamunye futhi ishiphisa ku-tanki yokubalansisa noma yokubalansisa. Itanki yokubalansisa ishisha ukulanda kakhulu, kodwa kuyenza ukuthi kukhona isikhathi sokugcina, ukucwashwa, amadilika, nokufundwa kokuthi iprodukthi iyaphatha kuphi.
Itanki enkulu isakha iprodukthi esithakathakayo ekhulu ukuze isebenze eminye iminyaka. Lokhu kunciphisa ukuguqula amatanki, kodwa kungase kunciphisa isikhathi sokukhula kwe-mkhakha, isikhathi sokuhamba kwe-tanki, isikhathi sokuchitha/kukhula, nokulinganisa kwezinto zokuphatha izinhlobo zokuphatha.
Izinhlobo eziphakeme ziyaphenduka ngokwesikhathi sokusakha, ukuthi kufanele kubekwe phakade, ukuthi iprodukthi ikhathazeka kangako, nokuthi ukuthi ukuthi kufanele kubekwe phakade.
Amakhithi amaningi ayisiza i-equipment yasezulwini ngokusebenzisa ukuvumela kwe-process kodwa ayabonisi ukuthi ukufaka kwesikhathi esihle kuyadingeka. Ukuguqula ifomathi yekhambu, ukusolwa kwesikhumba, ukukoda, ukubuyeza, ukufaka kwefilm noma kwemakhethe, nokupaka emva kwenhlangano kungahlela ukunciphisa ukuvumelela okwenzelwe.
Uma isistimu yethemali iyisebenzisa ama-3,000 L/h kodwa i-filler iyisebenzisa kuphela ama-2,200 L/h ngokuhle kwezinhlangano zokufaka, umkhosi udinga i-buffer, isikhedule esilandelana nalo, noma ukubalwa kwezinhlangano ngokulinganayo. Ukudala i-tank yokuqapha enkulu kungeyona indlela yokusolveka lokugcina.
Sibalance umkhosi sibayisebenzisa iprodukti yoyinye, isize sokhambu, nokubalwa kokusebenza kwezinhlangano zokuphatha ne-filler.
Ukuvumelela kukhona kuphela umuntu wokukhetha. Ithimba le-engineering lithi:
Lezi zindlela zikuthintela isikhundla sokuphakamisa, izibhafu, imotola ne-gearbox, isikhundla sokungena, i-jacket, ukuthuluzwa, isikhundla sokuphuma, izinhlanganisi, ukuthi kubhekene nesikhundla, iziseko, nokuhlaza.
I-tank esizinga kakhulu ngama-litile ayengeke isebenza kahle uma umshinisi awakwazi ukubhala amapowuda, ukususa amaphakathi, ukulinda isimo sokuthi kubhekene nesikhundla, noma ukufika ekhanda elincane kakhulu lokusebenza.
I-window yokusebenza lihamba ngemiphumela emibili.
Kwesihlathi sokuphezulu, kudingeka ukuthi kunezinhlobo zokusebenza eziningi zokufaka izifo, ukuzimela, ukufaka amasimbi, nokunqamla kwamandla. Kwesihlathi sokunzula, i-agitator, amasensha, kunye ne-oulet kufanele bafune isebenza ngokwesikhundla sakho.
Lokhu kubalulekile kwezindawo ezingenakwazi ukuzilungiselela. I-tank ekhethiweyo yokuqala kungakwazi ukuzimela okuncane ngokwesifaniso. Uma umthengeli uyadinga amabatch amabili okanye amaningi, sibhekisa i-volume yokuqala kunye neyokuphezulu yokusebenza, sikhetha indlela yokuzimela ngokwesilinganiso esidingekayo sokusebenza.
Ngamahhala amathree ama-tank amabili asinika ubukhulu obuhle kunama-tank amabili angaphezulu.
I-CIP isebenzisa i-tank kunye nesikhombisa sokugxila kuyo. Kuyadingeka nasezinkampani, amakhemikhali, ukuchaza, ukubuyela, kunye nokususa.
KULINGENELEKA:
Uma isikhumba sonke sifuna ukuchithwa ngexesha elfanayo kodwa isikhundla sokuchitha (CIP) sisebenza kuphela kusukuma esinye, umugqa wokuchitha kungakhuthaza ukuprodukisa. Kufanele ukubhalisa inombolo yamabili yokuchitha ngokulingana nokukhulula kwe-CIP njengoko fana nokukhulula kwezinto ezichazwe.
Qiniseka:
Ithangka eya kumaphethini yezindawo zokuphatha kungamahlulekile ukuthi iphinde isebenzise noma ikhululekile ukuthi ithathe. Sizohlola izithombe zokuphatha kwebhuldingi yomkhosi, indlela yokufinyelela, ubude bokuphakama kwesikhumba, nokuvimbela kwezindawo zokuphatha kabusha ngaphambi kokuthi sibuyisele amandla okuthenga kanye nokuthenga.
Ngaphambi kokuthi uthathe isibonelo sokuthenga, funda:
Lolu lwazi lusiza ukuthi ngani ubungako be-tank obuphathelwe, ubude be-geometry, umshikeli, nokwesekwa kwezinhlayiya zokusebenza kuyafana nendlela yokusebenza. Abakhasi abadinga ukulinganisa itank ngokulinganisa nezinhlayiya ezingenye zokusebenza bafunda futhi isibonelo sesho sokuqondisa. isigaba Semithombo .
Akukho mhlaba wokuthi. I-taanki ye-1,000 L yonke ingakhulisi indawo eyodwa yokusebenza yomkhosi we-1,000 L. Qiniseka ubungako bonke, isiphakathi sokusebenza, ukuvula kwe-foam, ukunqoba, nokunqoba kokushikela.
Kuyaphendula ku-continuous flow, isikhathi sokubhalisa isibindi, isikhathi sokuthumela, isikhathi sokucwashwa, ukuguqula iprodukti, nokudinga kwezikhathi zokusebenza. Yenza isikhathi sokusebenza phambi kokukhetha itaanki enye, itaanki ephindaphinda, noma isithakaselo sokuhlinzekwa.
Ukuvumela ukuthwasa kungase kusebenza, kodwa isitanki esikhulu kakhulu singase sisebenze ngokubi emabathini amancane futhi singadinga isikhundla esikhulu, izinsiza zokusebenza, nokuhlola. Qinisa ivolumu yemisebenzi yomsebenzi wakho okuncane futhi qhathanisa nokubhala isitanki ngokuphakamisa ngokwezinye izinqubo.
Nika ubude bokushaya kweprodukti, ubunzima, izinkulungwane, izihlathi, ukuzimela, ukuthwasa kwezinhlobo zokuhlela, isifundo sokuhlela, isilinganiso semabathi, ubunzima bokushaya, nesikhathi esidingekayo sokuhlela.
Cha. Ukuvutha kusuku kuyidependa kuvolumu yomabathi owasebenzayo umphinda ngokugcina kwezinqubo, okugcinwa ngokwenza, ukuthakatha, ukuthumela, ukuhlola, ukuprosesa phansi, ukufaka, nokuguqula.
Xhuma itimu yamaphakathi yokuqonda ngokweproduktho, isizinga esincinci nesikhulu esingaphezulu sesigaba, umlando wokugcina ngamihour, isikhathi sokugcina konke, indlela yokufaka iresepi, izinkinga zokuchaza noma ukuchitha, inkampani yokuchitha, nezidingo zemithombo. Sizokusebenzisa lezi zindlela ukwenza isikhombiso sezibalo zokuphatha kanye nokuphatha kwemithombo ngokwemvelo.
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