Umlambo wokusebenzisa amasosha: Kusukela ekupheleni kwamasosha okwesibonelo ku-kuhlolwa kwezinkotho

Umkhondo wokuphatha umilke wokuphela ngu-umkhondo wokusebenza okuhambisana, akuyi isiphakeme sesithimela semashini esingasinga. Konke okukhona kulemashini, inkampana, itanki, i-heat exchanger ne-filler kufanele kubhekwe ngokwesikhathi sokuphatha umilke, isikhwama nokuhlakanipha kokugcina. Ukungakhathalwa kwesikhathi sokubhekwa kungahlela ukuphula okungafanele noma konke okukhona kulemashini kusebenza ngokwesibonelo.

Le gujida yemithombo yase-Weishu Machinery iyabuka umkhondo kusukela ekutheni kwe-milk kuqeda ngokufaka kwezinto ezifanayo, futhi iyachaza izinto ezingafanele, ezinokuthintela umilke noma ezizokhathalekwa kweziqukithi zezinye.

Qiniseka umilke phambi kokwakha uluhlu lwemithombo

Izinkambo ezingahitshwa zihlukana kakhulu phakathi kwe-milk ephathwe ngokuphatha, i-milk ephathwe ngokuphatha kwe-UHT, i-milk ephathwe ngokuphatha kwe-flavored, i-yogurt, i-cream, i-butter ne-cheese. Kufanele ukuthi uluhlu lwamaphrojekthi lusondele isifundo esisikhetwa, isikhathi sokusebenza kwesithunzi, isikhombisa nesikhombisa sezinsizakalo zezinsizakalo ngomso ngemva kokuthi i-RFQ ithunyelwe.

Umba lokho, i- indawo yokuthengela umlomo wenqanawa iyadinga ukuthi kuthululwe emuva kokuphatha ngokuphatha nokugcina kwe-cold-chain. I- Indawo yokuthengela umlomo wokuqhakaza kakhulu iyadinga ukuthi kuthunyelwe ngokuphatha okuvumekileyo kwe-aseptic nokufaka. I-dairy eneninzi yamaphrojekthi iyadinga ukuthi kunezinkambo eziningi zokuchazela, ukuthi kuthunyelwe ngokuphatha okuvumekileyo noma ukuthi kuthunyelwe ngokuphatha okuvumekileyo futhi ukuthi kuthunyelwe ngokuphatha okuvumekileyo kwe-product changeovers.

1. Izinkambo zokuthunyelwa kwe-milk engaphansi

Isikhundla sokuthunyelwa kuyasimela ubukhulu nobukhona bwe-milk esithunyelwayo. Izinkambo ezithile ziyincludes:

• I-tank yokuthunyelwa kwe-milk noma i-weigh bowl
• I-scale elektroniki noma i-hygienic flow meter
• I-filter eya ngokwesibizo noma eya ngokwesibizo sesibili
• I-sanitary transfer pump
• Indawo yokuthatha amasampula kanye nezinsimbi eziyisisekelo zokulawula ikhwalithi
• Ithangi lokugcina ubisi olungavuthiwe

Amandla okwamukela kufanele ahambisane nesimiso sokulethwa. Isikhungo esithola imithwalo eminingi yamathangi ngesikhathi esifushane singadinga amaphampu amakhulu okudlulisa nokugcina kunesikhungo esiphakelwa ngokuqhubekayo epulazini elingumakhelwane.

2. Ukubamba iqhaza Ukupholisa Nokugcina Ubisi Olungavuthiwe

Ubisi olungavuthiwe kufanele lupholiswe futhi lugcinwe ngaphansi kwezimo ezilawulwayo kuze kube yilapho lusetshenziselwa ukucubungula. Umkhandlu isitanki sokuchitha emilki kufanele zilungiselelwe ukwamukela okuphezulu, hhayi nje kuphela umthamo wansuku zonke. Imininingwane ebalulekile ihlanganisa ukuhlukanisa, ukuvunguza, indlela yokupholisa, ukufinyelela ekuhlanzeni, ukuqapha izinga lokushisa nokuhambisana nohlelo lwe-CIP lwesitshalo.

Uhlelo lokugcina kufanele futhi lubandakanye i-buffer yokusebenza eyanele ukuvimbela indawo yokwamukela ukuthi imise lapho umugqa wokusebenza uhlanza noma ushintsha imikhiqizo.

3. Ukuphila okujabulisayo Ukuhlelwa Kwesimiso Nokuhlelwa Kwaso

Ukugcizelela kuhlobanisa amafutha namafutha aqinile nemininingwane yomkhiqizo. Kuye ngomkhiqizo, le ndawo ingahlanganisa:

• Umkhwetha wesibhedlela kukhuphuka kwe-milk esihlukene ne-cream
• Ithangkhi yokuhlela kanye ne-sistema yokubhalisa
• Isisiteme sokufaka amapowda noma sokuthiwa
• Ukuqondisa isukha noma isitabilayizaya
• Amathangkhi okuchaza okwenziwe ngamaphuza nemithombo eyodwa emehlweni

Ithambela kufanele ikhethwe ngokwesiviso sesiphumo, ukufaka amapowda nokuthi kuyathuluzwa ngokuphelele. Kungafanele ukuthi ithambela yothengisiwe ngokuzenzakalelayo ekhuphukeni amapowda noma isitabilayizaya.

4. Ukuthuluzwa

A umshushu wemlilo womlomo kunciphisa ubukhulu bamasiphephelo we-fat futhi kuvumela ukuthuluzwa kwebhulembe. Kungasebenza ukulimita ukukhuphuka kwe-cream futhi kusiza ekuvumeleni kwesikhathi esifanayo kwe-milk kanye ne-dairy beverages eziyashicilelwe.

Amathuba okukhetha akhona kuyizindlela zokusebenza, iphresha yokusebenza, inombolo yezindawo, isikhati sesiphumo futhi izinkinga zokucwashwa. I-homogenizer kufanele ikhishwe ngokuhambisana nesistimu yokuthatha isibonelo kanye ne-filler ukuze akukho isiqondiso esihamba ngokuphinda-phinda esikhathini sokuzokufuna esinye.

5. Ukusebenzisa Isikhatshazi

Ukusebenzisa isikhatshazi kusukela kuzinto ezihlukene, isikhathi sokubona kwezinto zokudla, nokufika kwezinto zokudla kumaphakheji.

Iphrojekthi	Isilinganiso Sesho	Umbuzo wokubhekana nendawo yokubhala
Isikhathi sokuphatha amazimba	Amaphakheji amancane nokuthola izinto ezihlukene	Isikhundla sokuphatha nokusika/ukuvula
Iphephe lophutha	Ukuphatha kwezinto zokudla ezingavamile kakhulu ngokucophelela	Ukubuyela isikhatshazi, ukugcina, nokulungiselela ukuthi kubhekeke ngokuhle
I-Tubular UHT lokuthengisa	Ukuphatha kwezinto zokudla ngokucophelela kwezinkathi eziningi	Ukuthwasa, ukuvamile kakhulu, nokugcina isikhundla sokubhekeka ngokuhle
Isisitayela sokugcina isikhathi esingaphansi sokugcina isikhathi esingaphansi	Izinkozo ze-UHT nezindlela zokusebenzisa ngaphandle kokugcina isikhathi esingaphansi	Ukudibanisa nesitayela sokugcina isikhathi esingaphansi ne- filler

 

Ukuchaza umsebenzi kufanele kuchaze isikhati sezinkole sokuvala, ukuthiwe kwezinkole, isikhathi sokuhlala, isikhati sezinkole sokuphuma, nokuziphatha uma kubonakala ukuguqula kwesikhati. Lezi zivalelo kufanele kubuyiselwe ngokwesilinganiso kwezinkole futhi kwezinkinga zokuvikela ubuhle bakho bokudla.

6. Izitayela zomsebenzi nezitayela zokuhlala

Izitayela ezinye zihlala nezinhlobo ezinye:

• Isitayela sezinkole zokuphuma kumkhosi wokuphuma
• Isitayela sokulungisa ukuthi kusenziwa ngokuphambili ukusebenza kwezinkampani ezingaphambili
• Isitayela sokulungisa okanye sokudibanisa ukuthi kwenziwe izinkole
• Isitayela sezinkole zokulungiswa ukuthi kwenziwe ngokushesha ukulungisa isikhathi sokuhlala
• Ithanka lokusebenza ngokuphatha okungafanele phambi kokufaka ngokuphatha okungafanele
• Izithanki zokuchitha (CIP) yamazibuko nezilungisi

Ukubalwa kwezithanki, isimo, ukubhalwa kwakho, umshikeli, izinkumbulo nezindlela zokukhupha kufanele kuzameka ngokwesikhundla sakho. Abathengi bangakhombisa i-Weishu Machinery isithanki sokugcina futhi izinketho zokushintsha lapho kuyakwakha indima yonke.

7. Ukufaka futhi ukubeka emkhawini

Izinqobo zokubeka emkhawini zingahlanganisa ukufaka, ukubeka amakhapo noma ukubulala, ukukhomba, ukubhala amagama, ukubhala ngokushintsha futhi ukubeka emkhawini. I-filler kufanele ikhombise:

• Isimo sokuhlanzeka kweprodukti
• Imithwalo yamakhawini nokubalwa
• Amakhawini abuyozoba ngamahora
• Umsebenzi wokuhlola
• Izivuno zokusebenza nezivuno zokuphakamisa
• Ukubambisana phansi kanye nokugcina

Ukukhetha ukukhanya kwezinto eziyenzekayo kungafanele ukwenziwa ngokwesibonelo ngaphandle kokukhetha isikhathi sokufaka. Uma umfakuli uyisidlo, kungadingeka ukuthenga izivuno eziningi, futhi ukudala okuphakade kungakhathali ubuchwepheshe bokuphakama.

8. Ukucwashwa Ngokwesikhathi (CIP) kanye Nezinhlangano Zokuhlanzwa

Isistimu sokucwashwa ngokwesikhathi (CIP) sithumela izinkambo zokucwashwa ezihlukaniswe ngendlela ephakathi kwemizwi, amapipi, kanye nezinhlelo zokusebenza eziphakanyiswe. Isimo esigcwele sikhumbula ukugxilwa kwezinhlangano, ukuvulwa kwesikhathi, isikhathi, ukukhulu kwesikhathi, ukuthunywa kwesikhathi, ukuthola ukubuyela, kanye nokususa.

Ukuthenga kufanele kubonise izimboni eziyenzekayo eziphakanyiswe ku-CIP kanye nezinye ezingadingeka ukucwashwa ngendlela yomuntu. Izinhlangano zokuhlanzwa, izivali, izinhlangano, kanye nezinhlangano zezixhumanisi zezixhumanisi zifanele ukuthunywa kumkhawulo wokuphatha.

9. Izinhlangano Zokusebenza

Izinhlangano zokusebenza eziphakanyiswe ziyashiyelwa:

• Umbheli okanye umthwalo wezinkambo zokuphakamisa
• Umbheli wokuphakamisa, umbheli wamanzi okuphakamisa, okanye umbheli wokuphakamisa
• Ukuphuma kwe-ayiru nokulungisa ayiru
• RO noma lokunye ukulungisa amanzi wesikhundla
• Ukugcina kwamandla nokubeka amaphaneli okugcina
• Indlu yemvula yomfane nokusistima kokuchitha
• Ukuthwasa nokulungisa amanzi okuthwasa

Kufanele ukuthwasa kwezintlungo kubhalwe njengesikhedule esihambisana nezinto ezithile. Izinombolo eziphezulu zokuphepha azifanele kumathuba okulungisa ngokucacile.

Izinto ezingcono kanye nezinto ezingahambani nabantu

Iphrojekthi	Umsebenzi	Isibonelo sokukhetha
Ukuthwasa kwe-milk nokuphuma kwakho	Kubalulekile	Ukuvuka kwe-milk
Ukuchitha nokugcina	Kudingeka kakhulu ukususa umilki omusha wokwakhiwa	Isikhathi esiphelelayo sokuthola nokugcina
Umkhwetha wesibhedlela	Sihlukile ngokwezinto ezizokwenza	Inqaku yokuhlela ukuthi kubhekene nesifunda sokufutha
Homogenizer	Sihlukile ngokwezinto ezizokwenza	Ukuhlanya kwezinto ezizokwenza nokubonakala kwazo
Isistimu yokuphatha umilki noma isistimu sokuphatha umilki ngokuvutha	Kubalulekile	Izinto ezizokwenza nokuphakamisa isikhathi sokusebenza
Itanki engaphansi kokuphatha ngokuvutha	Izindlela zokuphatha umilki ngokuvutha zihlukile	Ukufaka kanye nokubhalisa isikhathi sokuproducwa
Isisteme sokulanda kwezilungiselelo	Kudingeka kakhulu ukuthi kube nesithakazelo sokuhlanzwa esihlanganisiwe	Ukubhalisa umkhondo kanye nokuzinikela ngokwezinye

 

Amaphuzu Okudingekayo Ukuthola Uluhlu Lwezinkambo Zokusebenza

I-Weishu Machinery ithemba ukuthi unikeze amathuba okusebenza, izinkambo zokugcina, izinhlelo zokuproducwa, isikhathi sokuproducwa ngohora, ifomethi yokupakiya, isikhathi sokufaka, isikhathi sokusebenza, izinkambo zokusebenza kwilokhu kanye nezindawo zokusebenza. Lezi zizindlela zokunika isikhathi sokuproducwa, uluhlu lwezinkambo zokusebenza, isikhathi sokusebenza kanye nesikhombiso sokubhalisa isikhathi sokuproducwa sokubhekisele ekuphakanyiseni kwezinye.

Isiphetho

Uluhlu lwamakhemikaleni okusebenza kwe-dairy okuhle kuyisiphumo sokubhalisa umkhondo. Kufanele libhale isikhathi sokuphatha, ukugcina, ukusandlisa, ukulahla, ukuchitha kahle, ukufaka, ukulahla kanye nezinkambo zokusebenza, noma yiziphi izindawo zokubhala ziyabhekiswe kumuntu othembekile.

Ukuthola isikhathi sokuproducwa sokwesibonelo, khumbula ukuthi uthumele izinqakamba zakho zokuproducwa ku-Weishu Machinery ifomu yokuxoxwa ngomshini .