Ukuthi Yini U-Weishu Uqondisa Isikhombisi Esigcwele Sokuphatha Izhakhiwo

Umkhakha wokuproducwa kungabukho kuphela umthwalo wamashini amaningi. Ngokuzimisela, isitanki, isipumpa, isitsha, isithuthuthu sokuchaza, isihlombe sokuhlela, isihlombe sokufaka, isibhali sokulawula, nokuxhumana kwamandla kufanele sisebenze ngokulingana ngezinto zokuproducwa nokukhala kwezinye izinkampani.

Kuma Weishu, sizokuproducwa nokubeka amashini okuproducwa kwezilwane, izindlu zokudla, izilwane zokudla zokuphatha, amanzi, ice cream, isikolo, amapowda we-milk, nokunye okuphatha izilwane zokudla. Isenzo sethu esiphakathi kumkhakha wokuproducwa kuyekwa ngokuchaza izihlombe phakathi kwezishini esizokuproducwa kuma isigaba Semithombo , akukho ukukhetha yonke imshini ngokwesibonelo.

Lokhu ke ukuthi sibhekise njani izincambo ezingaphambili zomkhakha wokuproducwa kabefore ukuproducwa nokufaka.

1. Siyathumela Isimo Esinye Sokusebenza

Umugqa wokuphepha kumele uthumele isimo esisodwa sokubhalwa. Sibegina ngalesi:

• isilimi sokufa nesimo sokufihla;
• isiphumo sokuphepha;
• isibalo esikwenziwa kumbala wokusebenza;
• ukuphakama, izinkotho, izinto ezingenakwazi ukuzwa, nokuthi kuyaphuma amaphutha;
• ukuphakamisa kwesihora kunye nokuphakamisa kwesibini;
• isikhundu sokuphepha nesikhundu sokusebenza;
• isimo sokuphakisha nesiphumo sokufaka;
• izinkinga zokuchitha;
• izinkinga zokusebenzisa iziqu;
• isiphakade sesikhundla sesenzi;
• isifundo sokufika kwezindawo nezimfuneko zomkhakha ozokusebenzisa.

Leli xesha liyasebenzisa kuzo zonke izilayini. Uma isitanki sokugcina sikhethwa kusukela kumthwalo wokubhala ngaphansi kwebhathu, kodwa ipampu ne- filler sikhethwa kusukela kumthwalo wokubhala ngaphansi kwesikhundla, isistimu ayikwazi ukuthumela noma ukufaka isithuthi kahle. Uma isiphumo se-filler siyinkulu kune-flow yokuqhubeka kwezinhlobo zokuchitha amasiko, izilayini ziyadinga isibuffer noma isikhundla esishintsha sokusebenza.

2. Sihambisana i-batch equipment ne-continuous equipment

Ukuphakamisa amasiko ne- mixing ziyizindlela zokubhala ngaphansi kwebhathu. Ukuphakama kwehomogenization, ukuchitha amasiko, ukuchitha amasiko ngokushesha (UHT), nokufaka kuzokwenza ngokuzimisa.

Sibala uma isikhundla sobhathu singakwazi ukuthabatha isikhundla sokuzimisa. Lokhu kufaka kuwo:

• isikhathi sokufaka amasiko;
• isikhathi sokumixa noma ukubhala ngaphansi kwebhathu;
• isikhathi sokuchitha noma ukuchitha amasiko;
• isikhathi sokuhlolwa kwalokho okuhle;
• isikhathi sokuthumela;
• isikhathi sokucima isitanki;
• umseo wokusebenza okuphakathi kweminye;
• ukuthenga kwesifakelo;
• ukuphakanyiswa kwezinhloso zokuguqula iprodukthi.

Okwethu amathangkhi okuchaza okwenziwe ngamaphuza kungakwazi ukubekwa ngokulinganisa izinhloso zokusebenza ezithile, kodwa isivolumu sesitanki sasinye asikuthola isiphumo sokuxoxwa ngokuphakathi. Ngokuchaza kwesikhathi, singathola ukuthi kusetyenziselwe amasitanki okubeka izinhloso ngokulandelana, isitanki esihlukanayo sokugcina, noma izinhloso zokusebenza ezengeziwe.

3. Sibonisa izinkambo zokuhambisa iprodukthi ngokwesikhathi sokusha kwezilimi

Amaphumpu, amavalvi, namapayipi kufanele kubhekise kwezinhloso zeprodukthi nokusebenza.

Ukuzilungiselela kwethu kubona:

• isilinganiso sesikhathi sokuzwa;
• izinto ezingasolwa ne-size yezinto ezinamandla;
• ukuthi iprodukthi ikhathazekile kakhulu ngokukhanya;
• isiflow esidingekayo ne-isipresha;
• izimo zokuthatha;
• isiphelo;
• imithwalo yokuqinisekisa ukuthi kuyisibonelo esihle;
• ukuthintwa kwamanzi;
• umoya wokucwasha;
• umbala phakathi komkhawuli nokuphakamisa.

I-pump yeprodukti engethinta amanzi ayikwazi ukusebenza ngokuzenzela kuyogurti, isithuthu sesifuba, noma indawo yokubhula. Sihlole futhi ukuthi umbala wepipe yodwa uyakwamukela ukuthintwa kwe-produkti noma umoya wokucwasha okuplanekile.

4. Sihlanganisa Ukuphepha Kwesikhathi Nokubhekisa Isikhathi Sokubuyisa

Isistimu yokuphepha kufanele libule imfuyo ngokugcina umoya, isiphelo, nokubili. Ukuchaza kwezinto zokubili, ukuchaza kwezinkundla, izinyathelo, noma amandla okubhula kungakhathali ukuphepha nokubaluleka kokusebenza.

Kubaproducti eziphakeme kahle ezilayini, singathinta i- i-Tubular UHT lokuthengisa ngokubhekisa isikhathi sokubuyisa, ukubeka kusuka, ukuvimbela, ukubeka emuva, nokufaka. Kukupasteurize imfuyo, sikhuluma ngokuphepha, ukudlula, ukuphepha emuva, nokubhekisa isikhathi sokuphepha emuva ngokwesikhathi esivumelwe.

Izimo zokuphakanyiswa kwamanzi ziyisilinganiso sokuthi iprodukthi yiliphi. Sibuyisela izinkampani ukuze zithuthukise indlela eyalwe, ngakho-ke umsebenzisi nomthwali wakhe wezokuvikela ukudla okunikezwa abasebenzi bethu abaqinisekile ukuthi indlela yokusebenza iyagcwaliseka kanye nokuthi iprodukthi ne-marketing yayo.

5. Sihlanganisa Ukusebenzisa Nokufaka

Ukufaka kusuka kubuhlungu obukhulu kwe-line. I-output ibuyekeza ngokwezinyathelo zokufaka, ubude bezinto zokufaka, ubude bezinto zokufaka, inombolo yezinyathelo zokufaka, indlela yokugxila, ukufaka kwemithombo, nokuguqula izinyathelo.

Kabefore esifanise indlela yokuphambuka kwesikhathi, sivumelana:

• iprodukthi kunye nobude bezinto zokufaka;
• imithombo yokufaka;
• izinyathelo zokufaka;
• ukuthuthukisa kwezinyathelo zokufaka ezinamandla;
• izinkinga zokuguqula izinyathelo;
• indlela yokuxhumana okuyisilinganiso sokuvikela ukudla noma okuyisilinganiso sokuvikela ukudla ngokuphelele;
• ukulandelana kokuqalisa nokuvala;
• ukubhala nokubheka;
• ukupakisha kwesibili;
• ukuhambisa nokuphathwa komkhiqizo ophelile.

Uma i-filler imisa, isigaba esiphezulu sidinga impendulo echaziwe. Kuye ngomkhiqizo nenqubo, lokhu kungahlanganisa ukufaka i-buffer, ukujikeleza kabusha okulawulwayo, ukuqondisa kabusha, noma ukumisa isigaba esingasenhla. Sichaza ukulandelana kokusebenza okuhlosiwe esikhundleni sokushiya ukuxhumana phakathi kwesithambisi nokugcwalisa kungasombululwanga.

6. Ukuphila okuphakade Sihlanganisa i-CIP ekwakhiweni kwemishini namapayipi

I-CIP akuyona umshini ohlukile obekwe eceleni komugqa ngemva kokuba inqubo isilungisiwe. Ukugeleza kokuhlanza, izindlela zokubuya, amadivaysi okufafaza amathangi, indlela yama-valve, umthamo wepompo, ukuhlanza i-heat exchanger, ukuhlanzeka, nokuphathwa kwamakhemikhali kuthinta ukuhleleka okuphelele.

Sihlukanisa lo mugqa ube izifunda zokuhlanza ezisebenzayo bese sikhomba:

• imiphi imishini ehlanzwa ndawonye;
• Amaphuzu okukhupha nokubuyela kwe-CIP;
• ukugeleza okudingekayo kokuhlanza kanye nesisekelo sengcindezi;
• izinyathelo zokubuyiselwa kwemikhiqizo;
• amaphatho okuvula;
• izinto ezicliniwe ngokuzimela;
• ukulawula umphumela;
• iziqu zokuxhumana ne-‘filler’;
• amarekordi okucleanwa nokuphakanyiswa kwezindikimba.

Umbizo wokugcina ukuthi iphrojekthi yokuqeda ukucleanwa kuyasebenza kubhodhi lwalokhu nesayithi. Isibopho sethu sikhuluma ngokwakha izinkambo nezinhlobo zokusebenza ukuze iphrojekthi ephumelelayo isebenze.

7. Sibala Iziqu Zokusebenzisa Amathuba

Ngokwesibonelo, izinkambo zonke zingabona itabeli yokusebenzisa amathuba, kodwa umkhosi wokuphela uyadinga umphilo wokusebenzisa amathuba othile.

Sibonisa abasebenzisi be:

• umthelela wokusebenza;
• isitim/amanzi amakhulu;
• amanzi okuchitha;
• amanzi okuchitha;
• amanzi okusebenzisa;
• uhlobo lwesifuba esikhanyiswe;
• ukuchitha;
• Izinkemikhali zokuchitha izinkampani;
• ukususa amanzi nokuthabatha amanzi angavumelekile.

Sihlanganisa futhi ukusebenza kwezinye ngokufanayo. Ukuproducwa, ukuchitha kwezinkampani, ukuchitha, ukugcina, nokuchitha izinkampani kungahlanganiswa. Ukudibanisa isilinganiso esiphelele kuzo zonke izinkampani ngaphandle kokubhalwa kwezikhathi kungakwazi ukwenza izinkampani zokusebenza zibheke kakhulu, ngakho-ke ukungakhathalisi ukusebenza kwezinye ngokufanayo kungazama ukuthi indawo ayikwazi ukusebenza ngendlela efanele yokusebenza.

Isibasiso sakho sokusebenza sisebenzisa isimo sokuhlelwa kwezinkampani. Ukugcina kwesikhathi sokugcina kwezinkampani, ukugcina kwezinkampani, ukugcina kwezinkampani, nokuvumela kwezinkampani kufanele kuhlanganiswe nezinkampani ezingenabizo ezimangalisayo.

8. Sihlanganisa ukusebenza kwezinkampani kuzo zonke izinkampani

Ukugcina kwezinkampani ezahlukene akakwazi ukwenza umkhakha wokuproducwa owodwa.

Sicacisa indlela okuyisho kuyo kwezinkampani eziphambili ukuthi zihlanganise izinyathelo zokusebenza nokuthi umkhakha uziphatha njani ku:

• isilungu esincane noma esikhulu;
• ukutholakala kwe-pump;
• isimo se-valve;
• ukuchitha kwetemperatsha;
• ukuphakanyiswa kweflow;
• ukumisa kwefiller;
• Ukukhetha kwe-CIP;
• ukumisa okwesikhathi somlando;
• ukuguqula kwerecipe;
• isifo sezinhlayo.

Ngokuvamile kwezinkinga zomsebenzi, umkhakha wokulawula kungahlanganisa ukulawula imibhalo, amasiko, izindlela zokubhala, amandla weziquketho, amabhalo wezibalo, nokusebenza kwesikhathi sokuhlanganisa ngaphandle. Sibhalisela umbuso wokulawula, isiphambano sezingeniso, indima yebhodi, nokuthi ubani ongumsebenzisi wokubhala emagumbini kwezindilinga zomsebenzi.

9. Sihlanganisa izinkampani nezindlela zemithombo yasekhaya

Umthwalo wokuphakama okuncane ungcwele kuphela uma izinkampani ziyabona futhi umthwalo wasekhaya uyabona.

Sihlanganisa:

• umthwalo wokusebenza;
• ukwahlukanisa izinto ezingavunyelwe nazo nezizwele zokuzilungiselela;
• ukufinyelela ematankeni nasezikhidi;
• isibonelo sokufaka;
• ukudlula kwebhodi;
• ukugcina ukusiza;
• ukuthenga kwezinto zokusebenza nokuthenga kwezinto zokusebenza;
• ukuthabatha amafutha;
• izibhokisi zesikhathi sesikhathi;
• indlela yokufaka izinto zokusebenza;
• isikhundla sokubwekwa kokubwekwa.

Yom umbhazo wokuhlanganiswa kwejushi lemfuyi , ukuphakanyisa kwamazwi okukhula kanye nokuphakanyisa kwamazwi okukhula kufanele akhulwe ngokuhambisana neqembu lokusebenza kwamafutha. Ngokwesilinganiso sokukhula, umbhako wokuhweba i-Yogurt , isikhathi sokufutha nokugcina kwezintlu zokufutha kuyaphakanya inombolo yezinto zokusebenza kanye nesikhundla sakhiya. Umunye umkhakha wamaprojekthi uyaphakanya izinkinga zokuhambisana.

10. Sizidinga Isikhundla Kabefore Ukwenza

Umugqa omuphelele ungathatha izinto zokusebenza, izinto zokuthenga kwezinto zokusebenza, izivali, izinkomba, izinkomba, izinkomba, izinkomba, ukufaka, ukuvumela, nokufundisa. Kepha isiphetho sokuthengisa sifana ngokuhlukahluka kwamaprojekthi.

Ngaphambi kokwenza, sizilungise noma siziqinisekise izinto ezilandelayo:

• umdlalo wezindlela;
• uhlu lwamathuba;
• isakhiwo;
• ubukhulu bewesikhundla;
• isiphetho sezinto zokufaka;
• isiphetho sokulawula;
• isiphetho sokufaka;
• inkimbinkimbi yokufaka;
• isahluko sokugqibela;
• izinkinga zokuthenga izindaba;
• ukufakwa kwezinto ezifakiwe kanye nezinto ezithunyelwa amakhasimende.

Lokhu kwenza izixhumi ezibonakalayo zibonakale futhi kunikeze womabili amaqembu inkomba ehlanganyelwe lapho umsebenzi wesiza uqala.

11. Sivivinya Amamojula Bese Siqala Ukuhambisa Umzila Oxhunyiwe

Ukuhlolwa kwemishini efektri yethu kuqinisekisa imishini ekhonjiwe ngaphakathi kwenani lokuhlola elivunyelwene ngalo. Ukuqaliswa komsebenzi kusayithi bese kuhlolwa izixhumi ezifakiwe, izinsiza, izilawuli, imizila yomkhiqizo, imizila yokuhlanza, kanye nokuhleleka kokusebenza.

Umzila oxhunyiwe kufanele uhlole isinyathelo ngesinyathelo:

1. ukufakwa nokulungela ukusetshenziswa;
2. ukusebenza kwemishini ngayinye;
3. izinsimbi nezimpawu zokulawula;
4. ukuhlolwa kwamanzi lapho kusebenza khona;
5. izifunda zokuhlanza;
6. isilungiselelo sesilinganiso sokuzenzekela;
7. ukuzama iprodukthi ngamaphakade okuvumelweyo;
8. ukufundisa umsebenzisi nokukhipha.

Indlela yokugcina ukuvumela kuchazwe kucontract futhi kufanele ikhombise amakhombe okuvumelweyo, izindawo zokusebenza, izinkotho, izimo zokusebenza, nokwesikhipha.

Izinformesheni Esidingekayo Sokubambisana Kwezinhlangano

Ukuze ubambisane isilinganiso esihlukene, ushike:

1. izinformesheni zeprodukthi noma amakhombe;
2. ukuphakamisa kwesihora kunye nokuphakamisa kwesibini;
3. amasayizi webatch nezimpahla zokuprodukha;
4. izinqumo ezingaphezulu zokuzenzekela;
5. ithayiphe yezinkotho, isayizi, nokuvumeke kwesiphumo;
6. ukubhala indawo yokwakha;
7. izinkambo ezitholakala;
8. imizamo yokuqhubeka nokudatha;
9. izinkinga zokuchitha;
10. isikhundla sokuthi kusakwa kanye nezinhloso zokusebenza;
11. izinkambo zokusebenza nezinkambo zokusebenza ezifunekayo kukaWeishu.

Kodwa okungenani lezi zinkambo zokuhlanganisa, kungcono ukuthi kuzosindiswe izitanki, izimpumpa, ukuphatha kwesikhathi sokuhlaka, ukufiliza, izinkambo zokusebenza, izinkambo zokuphatha, nezinkambo zokubhala ngokujabula.

Imibuzo Evame Ukubuzwa

Kungakwazi ukuthi uWeishu abeke izinkambo ezinikekwe ngu-ndawo eyodwa?

Kufanele kubhekwe ngalokho ngalokho. Kufunele ukuthi sibe nendatha yezinhlobo, izithombe zokuhlanganisa, imizamo yokuphatha, izinkambo zokuhlanzela, nezinkambo zokubhekwa ngokuphelele phambi kokuthi sibuye sibhali izinkambo zokuhlanganisa.

Ingaba umugqa wokuphatha ungasebenza ngamaphuzu amaningi?

Kungasebenze, kodwa ngalokho ngalokho iprodukti iyathinta ukuchaza, ukuphatha kwesikhathi sokuhlaka, ukuthumela, ukususa izitanki, ukulahlwa, ukufiliza, nokuguqula. Sibhekwa isikhombiso samashini esifana nesikhombiso sokuphatha futhi sibhekwa isikhombiso sokuphatha phambi kokuthi sibhali izinkambo zokusebenza ezifanayo.

Ngabe kuphi ukuthi kufuneka ukuthola ulwazi lwesikhombiso sokufiliza ngokuthe ngokuthe?

Ukufaka isiphakathi, iphakethi, isibonelo sesikhundla sokusebenza ngokupheleleyo, nokuzimela/kuvula kubandakanya umsebenzi wokuphambuka kwesikhundla, umkhakha wokugcina, amadomane, nokuhlela. Ukukhetha kahle kungabangela ukuguqula kwezinye izinqakamba zolayini.

Liyaqhubeka i-Weishu ngamandla emisebenzi ngezilayini zokuproducwa?

Amashini okusebenza amandla nemphakathi yamandla ayisiphephelo seprojekthi. Usho sithi zingaphi izigaba zokuthenga nezinkampani zokuxhumana ezenziwe ukuze sifunde ubunzima bokuthengisa.

Liphi isikhathi esiphelile sokuthi ukukhala kwolayini kusobhalwa?

Ukukhala kusobhalwa ngokulandela izinto ezivamile zokuproducwa, umsebenzi, iphakethi, isikhathi sokusebenza, amandla, nezimo zokuzwela—akakho kuphela ukulinganisa kwezinye izimpahla.

Yizindlela zakho zolayini ngokupheleleyo nge-Weishu

Xhumana noWeishu ngokuproducwa kwakho, umsebenzi, ukukhala, iphakethi, amandla, nokuthi yini indawo yokubeka. Isiqephu sakuthu sasematholeni siyakuyisebenzisa ukuzihlanganisa izinhlelo zokusebenza, izitanki, ukuthumela, ukuthatha isikhathi sokuhlala, ukuchitha, amadomane, izindawo zokufaka, nokuhlela.