Umhla othi ngokuphindaphinda wokwenza izinkolo zemithambo – Isikhalipho esigcwele kubalwazi abasha

Umbuzo: Umhla othi ngokuphindaphinda wokwenza izinkolo zemithambo uyiphi?

Kubalwazi abasha bokwenza izinkolo zemithambo, "Umhla othi ngokuphindaphinda wokwenza izinkolo zemithambo" akuyi ndlela enzima yokwenza. Iyasho umhla wokwenza izinkolo zemithambo owodwa nokuhlanganisa izinto, kusukela kuzokufaka izinto ezisemthwakathini kuze kuzokupakiwa iprodukthi ekugcineni. Indlela yonke iyahlukana: ukufaka izinto ezisemthwakathini, ukuvula izinto, ukufaka phakathi kwazo, ukudlala, ukubeka emsebenzini, ukufaka emakhambini, ukubeka emsebenzini kahle, nokupakiwa.

Umphumela omkhulu okwenza abasha ngokuphindaphinda kuyizindlela zokuhlaziywa noma ukuthi izindlela ziyahlukana, okuyisiphumo sokungafani kwezinkolo zemithambo nokungafani kwezindlela zokuphatha.

Ngakho-ke, ukuziqonda ukuthuluzi kwezindlela zokusebenza "kuphela kusenye" kukuphela okokuqala ekufanekeni ukwenza umsebenzi wakho ngokumangalisayo., umsebenzi wokwenza izinkolo zemphilo okunqamuka, kusukela kubukhali bokwakhiwa kuze kube yizinto ezenziwe.

Kungani Udinga Umsebenzi Wokwenza Izinkolo Zemphilo Okunqamuka Ngokubhekisele Kukhona?

Abaningi abasebenzisa amafaktori amancane noma abasemthwakathi bafuna kusenza kusenzo lokuqala: Ngikufanele ngicabange ngokuvamile umsebenzi wokwenza izinkolo zemphilo okunqamuka?

Impendulo iyisibonelo: Yebo ngokuphelele, ngamathathu amazwi:

1. Ukubhekisele kwezinto – Abathengi bakayiphinde bakhokhle uma isitha, isikhathi, nokuphakanyiswa kwesikhathi sokugcina kwezinkolo zemphilo zonke ziyahlala zihlukene.

2. Ukusebenza ngokulinganayo – Umsebenzi owenziwe ngokubhekisele kwezinto ubeka phansi isikhathi sokushaya nokuchitha kwezinto zokuhlela.

3. Ukwenza ngokubhekisele kwezinto – Kusukela ku-100 litara kuze kube ku-1000 litara ngusuku, kufanele uhlale uqopha izinyathelo, akufanele uqopha umsebenzi wakho.

Isikhathi sokucabanga: Uma ubhalile ukusebenza ngokubhekisele kwezinto kwezinkolo zemphilo ngokudala, ukubhekisele kwezinto kusenzo lokuqala kufanele kwenziwe ngokuthe ngokushesha kunezinto zokuguqula kusenzo lokuqala.

Izinqumo Ezibalulekile Zomsebenzi Wokwenza Izinkolo Zemphilo Okunqamuka

Ngaphambi kokufunda izinyathelo ezithile, kufanele uqonde izinkambo zokusebenza eziphakathi kwesikhombisa sokuproducwa ngokuphelele. Loku ngu-izinqamba ezibalulekile zokusebenza kwe-sikhombisa sokuproducwa kwe-ice cream:

• Isitanki sokugcina – Sebenzisa ukudlulisela amapowda we-milk, isukhari, iyoilu, amanzi, njll., ku-liquid engafanayo.
• Umkhuhlane – Iyabulawa izimfushane ezingavumelekile futhi iyagcina ubuhle bokudla.
• Homogenizer – Iyadlula iziparti zefat, iyasinda ukugqibela, futhi iyahlela umlando wokubeka.
• Ice Cream Freezer – Inkambo eyodwa yekhaya esebenzisa ukufrika futhi ukufaka amandla (ukudlulisela ukufika kwe-overrun).
• Filling Machine – Leli makhini uyadlulisela ice cream efrikile ku-maqhupha, ama-cone, noma emabhokisini.
• Hardening Tunnel / Cold Storage – Ifrika kusukela kusuka kwi-18°C, ukuze ibe yindawo yokubaluleka yomlando.

Lezi zinkambo ziyadala izinto zonke umhla ophakathi kwezinhlangano zokwenza izinkolo zemithambo izihlakani ezifana ne- Weishu Intelligent Machinery zisiza ngamaphakimodi okuhlanganisa, okusiza ukuthi abasebenzi bakhwanda ngokufanele kubhangele labo abahluke ngobukhulu.

Umhla Ophakathi Kwezinhlangano Zokwenza Izinkolo Zemithambo

Lokhu yisipart yakho esibalulekile kuzo zonke izindaba. Ezizolwini zilandelayo ziyizinhlangano eziyisigxila 8 izinhlangano zokwenza izinkolo zemithambo , akukho enye engafuneki ukuthi ishwe.

Isikhathi 1 – Ukudibanisa Amasiko Okwenzeka & Ukudibanisa

Faka amapowdha emilayi, isukhari, isitabilayizha, isemulsifaya, iyoili, nokhweshi kumkhumbi wokudibanisa ngokulandela umfanekiso.
Umbala wokhweshi kusho kubhekwa kwi-40–50°C ukuze kusiza ukuthi amapowdha athile aqondwe ngokuphelele.
Yenza ukuthi kubhaleke ngokugcwele emva kweziminyaka ezingu-10–20 ukuze zonke izinkqubo ziphakanyiswe ngokufanayo.

Isinyathelo 2 – Ukuchitha

Umbhalo wabhalwa kusuka ku-Pasteurizer.
Izimo zokuchitha eziphakathi: 85°C / emva kweziminyaka ezingu-15–30 (ukuchitha okuphakeme kakhulu kodwa okuphansi kweziminyaka).
Lokhu isinyathelo sibulawa amadoda amangalisi futhi sivula amaprothini angu-yingxenye, okuyisisekelo esihle sokubhala ngokufanayo emva kwalokho.

Isinyathelo 3 – Ukubhala Ngokufanayo

Kwesikhathi sesikhathi se-60–70°C, umbhalo ubhalwa ngaphansi kwesikhathi sokubhala ngokufanayo, okunjalo ngaphansi kwesikhathi se-150–200 bar .
Ukubhala ngokufanayo kuhlukanisa izigqabi zemithi, kubulawa ukuthi izigqabi zemithi ziyahamba kusuka kumgungu wokuphakama kusuka kumgungu wokuphakama kusuka kumgungu wokuphakama kusuka kumgungu wokuphakama kusuka kumgungu wokuphakama kusuka kumgungu wokuphakama kusuka kumgungu wokuphakama kusuka kumgungu wokuphakama kusuka kumgungu wokuphakama kusuka kumgungu wokuphakama kusuka kumgungu wokuphakama kusuka kumgungu wokuphakama kusuka kumgungu wokuphakama kusuka kumgungu wokuphakama kusuka kumgungu wokuphakama kusuka kumgungu wokuphakama kusuka kumgungu wokuphakama kusuka kumgungu wokuphakama kusuka kumgungu wokuphakama kusuka kumgungu wokuphakama kusuka kumgungu wokuphakama kusuka kumgungu wokuphakama kusuka kumgungu wokuphakama kusuka kumgungu wokuphakama kusuka kumgungu wokuphakama kusuka kumgungu wokuphakama kusuka kumgungu wokuphakama kusuka kumgungu wokuphakama kusuka kumgungu wokuphakama kusuka kumgungu wokuphakama kusuka kumgungu wokuphakama kusuka kumgungu wokuphakama kusuka kumgungu wokuphakama kusuka kumgungu wokuphakama kusuka kumgungu wokuphakama kusuka kumgungu wokuphakama kusuka kumgungu wokup......

Isinyathelo 4 – Ukuphatha

Emva kokubhala ngokufanayo, umbhalo ubhalwa kusuka kumthambo wokuphatha futhi ubhalwa kusuka kumthambo wokuphatha kusuka kumthambo wokuphatha kusuka kumthambo wokuphatha kusuka kumthambo wokuphatha kusuka kumthambo wokuphatha kusuka kumthambo wokuphatha kusuka kumthambo wokuphatha kusuka kumthambo wokuphatha kusuka kumthambo wokuphatha kusuka kumthambo wokuphatha kusuka kumthambo wokuphatha kusuka kumthambo wokuphatha kusuka kumthambo wokuphatha kusuka kumthambo wokuphatha kusuka kumthambo wokuphatha kusuka kumthambo wokuphatha kusuka kumthambo wokuphatha kusuka kumthambo wokuphatha kusuka kumthambo wokuphatha kusuka kumthambo wokuphatha kusuka kumthambo wokuphatha kusuka kumthambo wokuphatha kusuka kumthambo wokuphatha kusuka kumthambo wokuphatha kusuka kumthambo wokuphatha kusuka kumthambo wokuphatha kusuka kumthambo wokuphatha kusuka kumthambo wokuphatha kusuka kumthambo wokuphatha kusuka kumthambo wokuphatha kusuka kumthambo wokuphatha kusuka kumthambo wokuphatha kusuka kumthambo wokuphatha kusuka kumthambo wokuphatha kusuka kumthambo wokuphatha kusuka kumthambo wokuphatha kusuka kumthambo wokuphatha kusuka kumthambo wokuphatha kusuka kumthambo wokuphatha kusuka kumthambo wokuphatha...... . 
Ukudla kusobala kuvumela ukuthi amafathe aqalise kwezinkolo, ukuthi amaprothini ahlale kwezinkolo, nokusebenza kakhulu kwamastabilayaz, okuyisifunda sokuthi isitha sibe yindlela engezansi.
Le ndlela kushiywa ngamaphethini, okubangela ukuthi isitha sibe yindlela eyodwa ngokwesibhakabhaka.

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Isinyathelo 5 – Ukufuna & Ukulawula Ukuphakamisa Kwamanzi

Isilungu esisobala sisifakwa ku- i-Ice Cream Freezer .
Kufunwa kwaye kugxilwa ngokukhawuleza kuma -5°C kuya kuma -6°C ngokufaka amanzi.
Ukuphakamisa Kwamanzi kubizwa ngokujwayelekileyo ngama-80–100% (ukusebenzisa kwebhatha) noma ama-50–80% (ukusebenzisa kwezinhlelo zokuphambuka).
Ukuphakamisa kwamanzi okuphakade kubangela ukuthi isitha sibe yindlela eyodwa ngokwesibhakabhaka; ukuphakamisa kwamanzi okuncane kubangela ukuthi isitha sibe yindlela eyodwa ngokwesibhakabhaka.

Isinyathelo 6 – Ukufaka & Ukwenza Isitha

Izinkokhelo zemphakathi zezinkokhelo zokufika emva kokufukwa kuzo zingena kumashini yokufaka.
Kungafakwa kumaphepha, amaphakathi, amabhokisi, noma kumaphakathi okunye ngokwezinye.
Isikhathi, isivinini, nokuthempirature kufanele kubhekwe ngokuphelele.

Isinyathelo 7 – Ukufukwa Kabanzi

Emva kokufaka, iprodukthi ingena kumtsha wokufukwa kabanzi noma kumkhumbi wokugcina okwesikhathi esincane kune-25°C.
Isikhathi: 6–12 amahora, ukuvumela ukuthi isikhathi sokufukwa kabanzi sifike kuma-18°C.
Lokhu isinyathelo sivumela ukuthi izinkokhelo azisalwanga emva kokugcina noma emva kokuhambisa.

Isinyathelo 8 – Ukupakiya & Ukugcina

Okwesidlanga, izinkokhelo zokufukwa kabanzi zipakiywa (ibhokisi lekhadi, ukuphatha kwemaphutha, ilayebhile).
Gcina kuma-18°C noma phansi kwalokho ukuze usivikeleke ukuguqula kwezempilo okungasiza ukuthi kwenzeke ukuthi kubekwe amaphuthu wezinkokhelo.

Amaphutha Amahle Amanqamuzana Ayisebenza (Nokuthi Yini Ukukhuluma Kuzo)

Kusukela kwezindlela zethu zokusebenza ngezinkampani, lezi zimaphutha ziyizinye zezingxenye ezihle kakhulu:

Ukuphazimula Isikhathi Sokwakha

Isiphumo: Ice cream inehlobo lokubhala elibonakala ngokwezinye futhi inehlobo lokubhala elibomvu.
Isiphendulo: Yenza ngokuphelele isikhathi sokwakha esingama-4 kuze kube ma-24 amahora; ungakhohlwa lokho isikhathi, nakuba uyasebenza ngokushesha ukuze usiswe kumkhakha wokugcina.

Amathuba Okunqamuka Okungafanele

Amasiphumo: Akhula kakhulu, njengokwezifomu; akhula kancane, njengokwezice.
Isiphendulo: Sebenzisa isifrezha esinamandla okunqamuka futhi yenza izilungiselelo zezikhathi zonke.

Ukungafanele Kokuhlelwa Kwemithombo Ngaphezu Kwemibhalo

Amasiphumo: Amabakteriya amaningi kakhulu, ukufaka umthwalo wokuhlukaniswa kwebhatchi.
Isiphumela: Yenza izindlela zokucleana ngaphandle kokuthi kubuyiselwe (CIP) emva kokugcina kwenqamula yezokuproducwa.

Ukubala Ukuthi Ukhetha Ngokubheke Umkhuhlane wokuqala kweCream esiqethu kwezimali Zakho

Ngemva kokuzwela ukuphakathi kweprosesi yonke, umbuzo ongahle ubuyisele: Ungayithenga ntoni indlela yokuproducwa?

Izindlela eziningi zokulinganisa:

• Umehluko wemisebenzi

• • 100–500L/ngosuku → Indlela yokuproducwa yokuzimela noma yendlela enzima encinci
  • 500–2000L/ngosuku → Indlela yokuproducwa engaphansi kwezinkulu
  • 2000L+ /ngosuku → Indlela yokuproducwa eyingaphezu kwezinkulu eyenziwe ngokuphathelene nesikhundla

• Ubude Beku-Awutomatizeka

• • Ngokusebenzisa isandla / Ngokuphathelene nesikhundla (iyisifundo sokunqamula)
  • Yenziwe ngokuphathelene nesikhundla (iyisifundo sokuproducwa ngokuphezulu kwezinkulu)

• Ukuthuthukisa nokusebenza

• • Ukunikeza ukufundisa kwezindlela?
  • Ukunikeza izinkulungwane zokusebenza ngemva kweminyaka?

Weishu Intelligent Machinery kunikeza izinketho ezihlukahlukene kusukela emazibhalweni wezilaboratori kuze kumizinhleli yokuqala yezindawo zokuproducwa, futhi kusinda ukuvuselela kwezinketho ngokuphakanyisa kwezindlela zokusebenza kusukela kusukela.

Ngani uWeishu Intelligent Machinery uyaphakanya umlando wakho wokuproducwa

Ukukhetha umkhahla wokuproducwa kwezinkobe zokudla akuyiyo kuphela ukuthenga izinketho, kodwa futhi ukuthenga umkhahla wokuproducwa owodwa. .
UWeishu Intelligent Machinery uyahlukahluka lapha ngokuthi:

• Ukusebenza kwanamuhla: Siyakusiza ukuthi uqinisekise iziparamitha zezindlela zonke (isikhathi sokubaluleka, isikhati sokufuna, isiphumo sokuphakanyisa).
• Ukubhekisa kwezinkulu: Ungaqala ngokusebenzisa ukugcina + ukubhekisa kwezinkulu + ukufuna, bese ungadondisa amakhulu okuthenga nokuhlula.
• Isivumelwano seSine + seNgesi sokusiza kwezintechini: Sifanele kubafabrikhi obuzwe noma abafabrikhi abasebantwini.

Asiyiqondi kuphela amashini; sizokusiza ukwenza umugqa wokuphakha amaphuthu we-ice cream kusukela kuqala kuya kumphela .

Bhala uphawu

Ukubanga umugqa wokuphakha amaphuthu we-ice cream kusukela kuqala kuyisibonelo sokuzwana ngomsebenzi nomugqa wokusebenza kwenzuzo yezinye zonke .
Le ngculazi ibonisa ngokujulile umugqa wonke, kusukela kumshumayeli, ukuchitha izinhlobo, ukufaka emkhathini, ukugcina, ukufrika, ukufaka emakhosini, ukufika emkhathini kuya kumshumayeli, futhi ibonisa izinkinga eziphikiswe ngamadoda abanewo.

Uma ubhekene nokubanga umugqa wokuphakha wakho wokuqala, ungafuna ukubheka izinyathelo le ngculazi futhi uqonde Weishu Intelligent Machinery ukuthola inkulumo yokubeka izinto ngokwezifundo zakho nezinhlobo zamaphuthu.